Tag Archives: church repair company

Wall Repair and Strengthening

Summary = Wall repair and strengthening carried out at Holy Trinity Church in Halstead

Location = Halstead, Essex

Challenge = The challenge was digging the pockets in between the trees as the trees prevented the digger from being able to get to where it needed to excavate.

Solution = Bakers of Danbury carried out hand digging where the trees prevented access for the digger. Bakers also adjusted some of the placements to achieve equally spaced ties.

To repair and strengthen the wall Bakers of Danbury dug ten 1.2m3 pockets along the length, to the back of the 36m churchyard boundary wall. The pockets were poured with concrete which was cast around 1.6m long stainless steel rods. The rods had been inserted through the wall. On the wall face they were tied and bolted to steel pattress plates.

To provide additional reinforcement, two lengths of Helifix reinforcing ties, set in resin were inserted along the face of the wall, extending the whole 36m length.

Cllr Mick Radley, Mayor and Chairman of Halstead Town Council said;

“I’m really pleased that the council has taken action to conduct major repair work to the Holy Trinity Church boundary wall and to recognise the excellent work that has been done. The wall has been leaning for a number of years and the recent repair work has now strengthened the wall along its length to hold it in place.

This work was conducted as part of the Town Council’s obligations to maintain closed churchyards and was funded from financial reserves specifically allocated to the work. Design work was commissioned to The Morton Partnership and the repair work to Bakers of Danbury Heritage Ltd. I would like to thank all of those involved with the repair for the excellent work they have done and with minimum disruption to the community.”

To keep up to date on similar conservation projects carried out by Bakers of Danbury visit our Latest News page or the Bakers of Danbury Facebook page.

Church Fire Damage Repair

Summary = St John the Baptist Church in Royston was devastated by a fire. Bakers of Danbury have carried out phase one of works which included securing the structure and stripping the fire damaged materials which were beyond repair. Bakers are currently working on the second phase.

Location = Royston, Hertfordshire

Challenge = National lock down due to the Covid-19 pandemic.

Solution = Bakers of Danbury were initially tasked with phase one of works which began May 2019 and involved six weeks stripping all fire damaged material and making the structure safe after it had suffered a devastating fire in the early hours of the 9th December 2018.

The fire which started in the tower devastated the tower and bell ringing chamber and caused significant damage to the medieval nave roof, in particular the west end of the roof. The church also suffered from subsequent water damage as a result of extinguishing the fire, which cause the floor to collapse.

After completing phase one of works, Bakers were awarded phase two of works which began at the fire damaged church in February 2020. Later the following month, due to the nature of the works and the confined working space, the project had to be put on hold during the national lock down due to the Covid-19 pandemic. In May the works resumed with the introduction of social distancing measures, sensible planning and safe working procedures which were implemented by Bakers' SHEQ Manager, Contract Manager and Site Manager for the project.

During phase two, a new tower roof with steel supporting girders was installed and covered in lead. New window reveals (in Clunch) were installed within the tower and repairs were made to the tower internal walls, particularly at the belfry level where it had been seriously damaged by the instense heat. Within the tower a quatrefoil window was replaced with one handcrafted by Bakers' sister company Collins and Curtis Masonry.

Lower down the tower, Bakers repaired the walls by stitching them with large pieces of Clunch. Re-pointing the stonework further restored and strengthened the tower. New copings in Barnack stone were installed to the tower parapet and new ashlar indents were also incorporated.

To the naive roof, which suffered significant damage, Bakers repaired the original inner wall plate and introduced a new outer wall plate to support the rafters. New rafters were installed where the fired had damaged the original ones beyond repair. Those original principal rafters which were salvaged have been repaired and supported by installing large stainless steel brackets (individual brackets weigh 175 kg each).

All timbers have been ice blasted to remove fire and smoke damage, taking particular attention to preserve historical graffiti which although had been damaged by the fire, was still legible. A new lead roof (code 7) will be installed and all rainwater goods will be replaced with cast aluminum.

Ice blast cleaning has been carried out in isolated areas of the church which suffered fire and smoke damage, for example around the windows and doors. Various cleaning trials have been carried out throughout the interior and exterior of the church. Phase 2 of works will be completed to deadline, January 2021. Bakers are working in close collaboration with the Project Quantity Surveyor to monitor overall contract values, variation costs and the final contract sum.

To keep up to date on similar conservation projects carried out by Bakers of Danbury visit our Latest News page or the Bakers of Danbury Facebook page.