Tag Archives: church builders

Repair of Cedar Shingle Roof

Summary: Tower repairs including repointing to the round tower, re-shingling the spire roof and refurbishing and reinstating the weathervane.

Location: Broomfield, Essex

Value: £140,000

The octagonal spire roof, which is covered with cedar shingles has suffered extensive damage caused by woodpeckers pecking holes in the shingle roof. Bakers will first remove the softwood cedar shingles from the roof structure to allow the architect and structural engineer to review the battens and substructure. There is expected to be a minimal number of structural repairs needed before the spire roof is covered in hand split Oak shakes on pre-treated softwood battens, with new stainless-steel soakers.

The woodpeckers will be deterred from damaging the new spire roof, firstly because by replacing the shingles it will ensure any insects the woodpeckers were drilling for are removed. Secondly, the new oak shakes will be free from all visual traces of former pecking sites which make woodpeckers more likely to return. The new shakes will be constructed from oak which is a hardwood and will have strips of stainless steel behind them, as the sound vibrating off of them will help deter the woodpeckers.

The round tower is of significant importance due to its round shape. It is constructed from coursed flint and ferruginous conglomerate with roman bricks and quoins and houses six bells, just below eves level supported in a steel frame. Bakers of Danbury will be repointing around 60% of the tower as the existing lime mortar pointing (which includes a very coarse aggregate) is failing at parts. The new pointing will also be of a breathable lime mortar with crushed shell.

Bakers of Danbury will also refurbish and reinstate the weathervane. It will be cleaned, a primer applied, and regilded with 24 carat gold leaf. A traditional sand cast lead cap/ weathering will be designed and installed to the weathervane.

Take a look at our short film on woodcarving

traditional_hand_carved_detail

Considerate Contractor Scheme Award Winners

We are delighted to announce that Bakers of Danbury has been awarded the Gold Award at The City of London's Considerate Contractor Scheme Awards 2022.

The City of London said the decision was based on the overall performance of all personnel working on behalf of Bakers of Danbury during the past year on the site (St Lawrence Jewry).

The Gold Award recognises that the requirements of the Code of Good Practice have been consistently exceeded. It reflects a spirit of pride, an awareness of the needs of the passing public and regard for the surrounding environment.

To find out more about the Considerate Constractor Scheme 2022 Awards click here.

Image: ©Clive Totman 2022

St Lawrence Jewry – Hard Hat Tour

In May 2022, a group of over 50 SPAB (Society for the Protection of Ancient Buildings) members took part in a hard hat tour to find out more about the repair and restoration works Bakers of Danbury are currently carry out at St Lawrence Jewry in London

The SPAB members were allocated one of two tour times for which the attendees were split into three small groups. The tours took 1.5 hours during which the groups stopped at 6 points within the site. As St Lawrence Jewry was a working building site and the tours involved climbing up and walking along multiple lifts of scaffolding - which have a limited amount of space - it was essential that the tours were well organised to ensure the tour groups were able travel along their designated route without the risk of meeting one of the other groups.

The tour guides for the three hard hat tours were Julian Harrap, Andrew Coles and Judy Allen from Julian Harrap Architects. The SPAB members enjoyed a detailed guided tour around the vestibule, nave and on the nave roof to see works taking place.

During the tour the attendees found out about how the current repair and restoration works are sensitive to the late 17th century construction including both the traditional materials and the quality of workmanship and how the works were designed for longevity using materials with longer service lifespans to ensure the ongoing preservation of the building.

Some other interesting information the attendees were told during the hard hat tours also included; how the intricate carved stone was gently cleaned using a nebulous spray technique, Julian Harrap Architects’ theory on why the external ashlar stone was removed from the north elevation sometime after the 1940’s, and how Julian Harrap Architects calculated the strengths and weaknesses of the existing 1950's nave roof before Bakers of Danbury could carry out repairs, structural strengthening and re-roofing using heavier code 8 lead.

To find out more about repair and restoration works to St Lawrence Jewry, London click here.

Church Wall Strengthening & Repair

Summary = Major repair and strengthening work carried out to the church wall

Location = Holy Trinity Church in Halstead

Challenge = The challenge was digging the pockets in between the trees as the trees prevented the digger from being able to get to where it needed to excavate. Bakers of Danbury carried out hand digging where the trees prevented access for the digger. Bakers also adjusted some of the placements to achieve equally spaced ties.

Solution = To repair and strengthen the wall Bakers of Danbury dug ten 1.2m3 pockets along the length, to the back of the 36m churchyard boundary wall. The pockets were poured with concrete which was cast around 1.6m long stainless steel rods. The rods had been inserted through the wall. On the wall face they were tied and bolted to steel pattress plates.

To provide additional reinforcement, two lengths of Helifix reinforcing ties, set in resin were inserted along the face of the wall, extending the whole 36m length.

Cllr Mick Radley, Mayor and Chairman of Halstead Town Council said;

“I’m really pleased that the council has taken action to conduct major repair work to the Holy Trinity Church boundary wall and to recognise the excellent work that has been done. The wall has been leaning for a number of years and the recent repair work has now strengthened the wall along its length to hold it in place.

This work was conducted as part of the Town Council’s obligations to maintain closed churchyards and was funded from financial reserves specifically allocated to the work. Design work was commissioned to The Morton Partnership and the repair work to Bakers of Danbury Heritage Ltd. I would like to thank all of those involved with the repair for the excellent work they have done and with minimum disruption to the community.”

To keep up to date on similar conservation projects carried out by Bakers of Danbury visit our Latest News page or the Bakers of Danbury Facebook page.