Tag Archives: New Build

Refurbishment of Barbican Centre

Summary = A comprehensive refurbishment to the Barbican Centre and backstage dressing rooms, within a tight seven week programme.

Client = The Mayor and Commonalty and Citizens of the City of London (as owners, founder and principle funder of the Barbican Centre)

Challenge = All works were carried out within a functioning backstage of the Concert Hall.

Solution = The Barbican Centre is the largest multi-arts centre in Europe, and forms part of the Grade 2 listed Barbican Estate, reflecting its special architectural and historic interest. After a successful tender through the City of London procurement portal, Bakers of Danbury carried out backstage and stage flooring refurbishment works to the Barbican Centre, within a tight seven week programme. Specifically, this included comprehensive refurbishment works to all twenty one dressing rooms serving the Concert Hall, with the Conductor’s suite and five other dressing rooms refurbished to a 5 star hotel standard. The project also included repair and restoration works to the existing solid Canadian Maple stage floor and riser sections of the Hall's stage area. As it was condensed programme requiring close coordination of a number of complex works packages, we assigned both a Site Manager (Lee Kerrison) and Assistant Site Manager (Ken Marshall) to the project full-time to proactively manage the delivery and ensure it remained on-track and within budget.

As all works were carried out within a functioning backstage of the Concert Hall, temporary walkways were created to enable the Barbican Centre employees to carry on about their business, without coming into contact with the works underway. During the preconstruction stage the Contract Manager liaised with the Client to provide program updates, agree alternative access routes, times of working, periods during the day when noisy works were minimised, as well as providing briefings to building occupants who lived in residential flats above the Concert Hall. In addition to the Site Manager’s daily inspection of works, Bakers’ Contracts Manager held a weekly site meeting with the Site Manager to inspect works, checking quality, health and safety and the progress against the project programme.

The refurbishment works to the dressing rooms and Conductor’s suite included new kitchenette areas, acoustic absorption panels and new timber veneer panels to walls within hardwood frames, redecoration of ceiling panels and carpeting. Fixtures and fittings; multipurpose room units, vanity units, built-in wardrobes, daybeds and tv units hand built out of Cedar of Lebanon, by Bakers of Danbury’s in-house joinery workshop. Bakers’ joinery workshop was used to ensure a tight control of the supply chain in terms of quality and programming. This also enabled a close liaison between Ken Marshall onsite and the Joinery Manager in the workshop in Danbury. Assistant Site Manager Ken Marshall has many years’ experience of onsite carpentry, so was given the responsibility of managing the complex joinery from Bakers’ joinery workshop to installation on site.

Access traps were removed from the stage floor and a new lift car (and framework behind) was installed with Canadian Maple to match the existing. The stage was given an anti-slip finish and fire rated varnish. The wall panels were also given a fire rated finish. New integrated lighting solutions, data works, electrical services and fire alarm systems were also installed. This required close coordination between Bakers’ joiners and mechanical and electrical contractors.

A new air-conditioning system was required to the existing projector room which posed a considerable challenge to the distant location of the plant room. Bakers noted at an early stage that the original design of the system could not be implemented due to existing and immovable plant and structure. Bakers engaged their specialist S.V.Bullen at an early stage, held meetings with the design team and ensured that a designed solution was produced and implemented which enabled the installation of the required system within the confines of the existing structure.

A list of bespoke fittings and other items for interior fit out such as televisions, lamps, bins, tables and chairs were procured cost effectively by Bakers’ Quantity Surveyor, who worked with the Client to review the specification and provide three options per item across a range of budgets.

Refurbishment of Barbican Centre

Summary = A comprehensive refurbishment to the Barbican Centre and backstage dressing rooms, within a tight seven week programme.

Client = The Mayor and Commonalty and Citizens of the City of London (as owners, founder and principle funder of the Barbican Centre)

Challenge = All works were carried out within a functioning backstage of the Concert Hall.

Solution = The Barbican Centre is the largest multi-arts centre in Europe, and forms part of the Grade 2 listed Barbican Estate, reflecting its special architectural and historic interest. After a successful tender through the City of London procurement portal, Bakers of Danbury carried out backstage and stage flooring refurbishment works to the Barbican Centre, within a tight seven week programme. Specifically, this included comprehensive refurbishment works to all twenty one dressing rooms serving the Concert Hall, with the Conductor’s suite and five other dressing rooms refurbished to a 5 star hotel standard. The project also included repair and restoration works to the existing solid Canadian Maple stage floor and riser sections of the Hall's stage area. As it was condensed programme requiring close coordination of a number of complex works packages, we assigned both a Site Manager (Lee Kerrison) and Assistant Site Manager (Ken Marshall) to the project full-time to proactively manage the delivery and ensure it remained on-track and within budget.

As all works were carried out within a functioning backstage of the Concert Hall, temporary walkways were created to enable the Barbican Centre employees to carry on about their business, without coming into contact with the works underway. During the preconstruction stage the Contract Manager liaised with the Client to provide program updates, agree alternative access routes, times of working, periods during the day when noisy works were minimised, as well as providing briefings to building occupants who lived in residential flats above the Concert Hall. In addition to the Site Manager’s daily inspection of works, Bakers’ Contracts Manager held a weekly site meeting with the Site Manager to inspect works, checking quality, health and safety and the progress against the project programme.

The refurbishment works to the dressing rooms and Conductor’s suite included new kitchenette areas, acoustic absorption panels and new timber veneer panels to walls within hardwood frames, redecoration of ceiling panels and carpeting. Fixtures and fittings; multipurpose room units, vanity units, built-in wardrobes, daybeds and tv units hand built out of Cedar of Lebanon, by Bakers of Danbury’s in-house joinery workshop. Bakers’ joinery workshop was used to ensure a tight control of the supply chain in terms of quality and programming. This also enabled a close liaison between Ken Marshall onsite and the Joinery Manager in the workshop in Danbury. Assistant Site Manager Ken Marshall has many years’ experience of onsite carpentry, so was given the responsibility of managing the complex joinery from Bakers’ joinery workshop to installation on site.

Access traps were removed from the stage floor and a new lift car (and framework behind) was installed with Canadian Maple to match the existing. The stage was given an anti-slip finish and fire rated varnish. The wall panels were also given a fire rated finish. New integrated lighting solutions, data works, electrical services and fire alarm systems were also installed. This required close coordination between Bakers’ joiners and mechanical and electrical contractors.

A new air-conditioning system was required to the existing projector room which posed a considerable challenge to the distant location of the plant room. Bakers noted at an early stage that the original design of the system could not be implemented due to existing and immovable plant and structure. Bakers engaged their specialist S.V.Bullen at an early stage, held meetings with the design team and ensured that a designed solution was produced and implemented which enabled the installation of the required system within the confines of the existing structure.

A list of bespoke fittings and other items for interior fit out such as televisions, lamps, bins, tables and chairs were procured cost effectively by Bakers’ Quantity Surveyor, who worked with the Client to review the specification and provide three options per item across a range of budgets.

Bespoke joinery and furniture

Summary = The renovation and internal refurbishment together with a new build pool house extension. To ensure the finished home was of the highest quality; the owners also stipulated high quality bespoke joinery and furniture to be installed throughout.

Challenge = This Grade ll Listed seven-bedroom house was in need of a substantial renovation and sympathetic internal refurbishment throughout.

Solution = The owners were aware of Bakers of Danbury's reputation for providing high quality craftsmanship and were pleased to find out, not only could Bakers of Danbury design the architectural timber work and bespoke joinery and furniture, but also can manufacture everything for the project by using their in-house joinery workshop.

In total the team designed, manufactured and installed the following bespoke joinery and furniture:

  • Internal bespoke fitted wardrobes
  • Internal doors, similar style to the original doors to comply with new fire regulations
  • Two new bespoke staircases with balustrades
  • Sash windows to match those existing and refurbishment of those windows that could be restored
  • Wall panelling to match the existing in the playroom and lounge area
  • Ornate radiator covers
  • In addition to the extensive joinery work, Bakers of Danbury also demolished and re-built the pool house. With new underground drainage, the new pool house now boasts tiled changing rooms throughout, themed lighting and handmade double glazed windows and French doors with fanlights to match the rest of the property.

    Inside the house a beautiful oak floor was salvaged from other rooms within the farm house and re-laid to make an impressive entrance lobby. Elsewhere, the original oak and parquet flooring was brought back to life after being taken up, re-laid, then expertly sanded and finished.

    As a result of the project, the home has truly been brought back to its former glory, with the attention to detail and high quality workmanship shining through. The owners described Bakers of Danbury as being “very professional, skilled and polite”.

    The owners were so impressed with the work carried out, that they asked Bakers of Danbury to return and restore their stable block.

    New Build Detached House

    Summary = New build detached house consisting of three bedrooms.

    Challenge = A forever home built to adapt to the family's changing needs over the years.

    Solution = Bakers of Danbury recently completed the new build detached house, consisting of a 3 bedrooms. The chalet style house was of a timber frame construction with a hand cut roof with a slate finish with rendered external walls.

    The new build detached house was designed specifically for the use of the family as a forever home. The clever design will enable the house to adapt to the family's changing needs. For example low thresholds will allow disable access if it should be needed in the future.

    Downstairs the house boasts an open plan living area comprising of a kitchen, dining room and lounge area. Bakers manufactured a bespoke sliding screen which gives the flexibility to separate the lounge area from the dining and kitchen area. When the screen is closed it looks like a wall, but when it is open it is cleverly hidden to provide the family with open plan living. As the house is chalet style, the two downstairs bedrooms are services by a modern wet room.

    Upstairs the large landing space leads to the master bedroom, bathroom and study. The large landing area and study benefit from natural light through the feature windows at the front of the house.

    The external grounds were landscaped to include a large drive laid with stone chippings, paving laid to both sides and exterior of the house with a decked entertainment area to the rear.

    Grade II Listed Barn Conversion

    Summary = A Grade II Listed barn conversion to provide entertainment suite, garages, kitchen/ bar area and gymnasium.

    Challenge = The original Grade II Listed barn was in need of structural under pinning, together with timber frame and roof repairs.

    Solution = Bakers recently carried out a conversion of a barn and stable block to provide an entertainment suite, garages, kitchen/ bar area and gymnasium which involved extensive timber frame and roof repairs, as well as structural underpinning.

    All existing timber weather boarding was removed and repair work and straightening carried out to the existing timber frame. Repairs were made to the brick plinth and the roof completely stripped and restored with reclaimed peg tiles.

    Bakers' joinery workshop hand crafted new doors, oak staircase and sepele sash casement windows to match the existing

    To hear more about other projects similar to this Grade II Listed barn conversion visit our Latest News page or the Bakers of Danbury Facebook page.

    Barn conversion

    Summary = Barn conversion to provide a Grade II Listed luxury home.

    Challenge = The original barn was in need of structural and roof repairs.

    Solution = Bakers of Danbury carried out a conversion of a Grade II Listed barn to provide a luxury domestic dwelling. The original timber frame was repaired, carefully cleaned and retained.

    The bedrooms were constructed on two mezzanine floors at each end of the barn, linked by a contemporary steel and glass walkway accessed by a steel, oak and glass staircase. The works included a hi-tech electronic lighting and sound system and underfloor heating.

    To hear more about this and other projects visit our Latest News page or the Bakers of Danbury Facebook page.

    Alteration and Restoration Works

    Summary = Alteration and restoration works to a Grade II Listed home.

    Challenge = Retaining existing structure whilst repairing decayed and damaged roof timbers.

    Solution = Bakers recently built a hand-cut oak timber framed extension as well as carrying out other alterations and restoration works to the Grade II Listed Marygolds Barn in Essex. Believed to date back to the late 16th century, Little Loveney Hall lies within a well preserved medieval moat.

    Bakers' team of carpenters, bricklayers, plasterers and groundworkers led by Matt Edwards and Terry Barber have carried out extensive internal restoration and alteration works which include new floors and finishes, plastering between the rafters using thermalime, re-pointing to the inglenook fireplace and repair and re-pointing to the central chimney stack, which has three diagonal shafts.

    A new Oak timber framed extension was hand-cut, traditionally jointed and assembled on site. It provides a kitchen and dining room extension as well as a first floor bedroom with en-suite.

    New heating, plumbing, electricity and lighting systems have been installed. Externally Bakers have carried out timber frame and timber roof repairs which include repairing the main rafter and truss and strengthenning and repair work to the primary beams. Repairs were carried out to the dormers and new sepele sash casement replacement windows were manufactured in Bakers of Danburys Joinery Workshop and installed on site to match the existing. A new render was applied with pargeted panels to match the existing.

    To hear more about this and other projects visit our Latest News page or the Bakers of Danbury Facebook page.

    Renovation and Internal Refurbishment

    Summary = Renovation and internal refurbishment together with a new build pool house extension. To ensure the finished home was of the highest quality; the owners also stipulated bespoke high quality joinery and furniture to be installed throughout.

    Challenge = This Grade ll Listed seven-bedroom house was in need of a substantial renovation and sympathetic internal refurbishment throughout; including heating and electrical installation, extensive external works and the demolition and rebuild of a new pool house.

    Solution = The owners were aware of Bakers of Danbury's reputation for providing high quality craftsmanship and were pleased to find out, not only could Bakers of Danbury design the bespoke joinery and architectural timber work, but also can manufacture everything for the project by using their in-house joinery workshop

    In total the team designed, manufactured and installed the following:

  • Internal bespoke fitted wardrobes
  • Internal doors, similar style to the original doors to comply with new fire regulations
  • Two new bespoke staircases with balustrades
  • Sash windows to match those existing and refurbishment of those windows that could be restored
  • Wall panelling to match the existing in the playroom and lounge area
  • Ornate radiator covers
  • In addition to the extensive joinery work, Bakers of Danbury also demolished and re-built the pool house. With new underground drainage, the new pool house now boasts tiled changing rooms throughout, themed lighting and handmade double glazed windows and French doors with fanlights to match the rest of the property.

    Inside the house a beautiful oak floor was salvaged from other rooms within the farm house and re-laid to make an impressive entrance lobby. Elsewhere, the original oak and parquet flooring was brought back to life after being taken up, re-laid, then expertly sanded and finished.

    As a result of the project, the home has truly been brought back to its former glory, with the attention to detail and high quality workmanship shining through. The owners described Bakers of Danbury as being “very professional, skilled and polite”.

    The owners were so impressed with the work carried out, that they asked Bakers of Danbury to return and restore their stable block.

    Westminster Deanery

    Summary = A refurbishment and roofing project at Westminster Deanery, which sits within the grounds of Westminster Abbey.

    Location = Westminster, London

    Challenge = Nationwide Lock down due to the Covid-19 pandemic

    Solution = Works continued safely on site during the Covid-19 lockdown, due to sensible planning and safe working procedures put in place on site. Bakers are currently midway through the £1.8 million refurbishment and roofing project at Westminster Deanery, which sits within the grounds of Westminster Abbey.

  • Westminster Deanery roof works
  • Roof works carried out by Bakers involved stripping the existing roof, recasting original lead and re-leading the roof adjacent to the West Towers of the abbey. The pitched tiled roof area was also stripped, with structural repairs undertaken and then retiled with a mix of reclaimed peg tiles and new handmade tiles . A full overhaul of the rainwater goods is also being undertaken, with refurbished cast iron and lead downpipes, hoppers and chutes. Bakers increased the gradient of the roof (compliant with lead sheet association guidelines).

  • Westminster Deanery refurbishment works
  • The entire deanery including a grand function room are being renovated which includes five bedrooms, a kitchen, utility, dining area and the Dean's study and offices, along with two bathrooms and the addition of one new bathroom. Upgraded electrical and mechanical installations are being completed, along with improvements to insulation wherever possible. Full decoration is also being undertaken externally, including the 15th Century elevation being stripped of many layers of paint to reveal the original brickwork façade underneath.

    A new hardwood doorway and canopy will lead to the refurbished garden, which will be landscaped and have new drainage installed before the Deanery is handed back at the end of this year.

    To hear more about this and other projects visit our Latest News page or the Bakers of Danbury Facebook page.

    Westminster School

    Summary =Bakers of Danbury recently built an extension to the Grade I Listed Westminster School. The extension included two entrance lobbies, a new block of visitor w/c, a presentation/ reception room as well as four new offices and meeting rooms for school staff. Bakers also carried out refurbishment and renovation works to six rooms around the perimeter of the new build extension, as well as the installation of a new stairwell and lift.

    Location = Westminster, London

    Challenge =Westminster School is the only ancient school in London which still occupies its original site. The site of the new extension is very closely surrounded by Grade I Listed buildings, some dating back to the 11th century. Access was restricted due to working on a live school.

    Solution = Phase one involved carefully dismantling the modern concrete music center to protect the archaeology below ground and the listed buildings surrounding the site.

    During phase two, Bakers oversaw archaeological excavations,which were carried out in conjunction with Pre-Construct Archaeology. The archaeological excavations uncovered part of the original kitchen to the Monks Abbey dating back to the 11th century.

    A section of the new build floor (within the presentation/ reception room) was later covered with cantilevered glass to create a platform from which to view the archaeology below ground level. Close co-ordination between Bakers, the structural steelwork fabricator and the glass floor manufacturer was required because in some parts the glass floor were only 10mm away from the archaeology. Underfloor lighting and temperature control were installed to help preserve the archaeology.

    During phase three of the project, Bakers used traditional building techniques and materials to create the new build extension. The extension was constructed with handmade bricks, reclaimed tiles and handmade timber and lead light windows, and it's new lead roof which features an oak oval lantern, with complex lead soffit detail was installed.

    External restoration works were carried out to a number of surrounding school buildings together with an internal renovation to six rooms, plant-room and the installation of a new stairwell (with decorative balustrades) and lift. Bakers carried out extensive repointing and cleaning, as well as stone (Burford stone) and brick repair and replacement to the neighbouring Grade I Listed Ashburnham house.

    A full M&E package which covered both the new build extension and existing school buildings included a contractor led design disabled platform lift and a Daliv Control Lighting System which enables separate light settings for different parts of one room. The expansion of the plant-room provided a new heating system to the new extension together with an adaption to the existing school heating system. Landscaping was carried out to Little Deans Yard, which lays the front of Westminster School.

    The project was overseen by Bakers' Contract Manager Chris Norman. Throughout the project, monthly progress meetings took place with the Client, Ptolemy Dean Architects, Structural Engineers, M&E Consultant, Quantity Surveyor, Chris Norman and other representatives from Bakers of Danbury. The Contract Manager, Chris worked in close collaboration with the Project Quantity Surveyor to monitor the overall contract values, variation costs and the final contract sum.

    Less formal weekly meetings with the School Bursar took place with Chris Norman and the Site Manager to maintain communication between the Principal Contractor and Client, also enabling Bakers to organise works around any forthcoming School activities and restrictions. In addition to the Site Manager’s daily inspection of works, Chris Norman held a weekly site meeting with the Site Manager to inspect works, checking quality, health and safety and progress against the project programme.